Sunrise Intelligent Equipment Co., Ltd
One-stop service for Water, Beverage and Aseptic Filling
Add to Cart
Kscgf series water filling machine can complete the processes of bottle cleaning, filling and sealing. It is widely used in the production of plastic bottled mineral water, purified water, alcoholic drinks and other non gas drinks. This series of automatic filling machine can effectively improve the production capacity and economic benefits, and fully meet the needs of bottled drinking water enterprises.
| Containers and specifications | ||||
| Project Name: Full Automatic Complete Mineral Wate 36000bph Production Line | PH≥4.6 drinking water | |||
| Material | Shape | Filling volume | Filling level(mm) | Neck type |
| PET Bottle | Square or Round Bottle | 250-2000ml | Distance from bottle neck According request | As request |
| Adjustable specifications of the bottle type | Bottle diameter ≤110mm Bottle Height≤320mm | |||
| Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. | ||||
| Container Label & Control Mode | Packaging system | Palletizing system | ||
|
Hot Melt Sticker Labeling PVC Shrink Labeling Full Label/ Half Label Manual / Automatic | Packing system | Min, Spec. | Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer | |
| Manual Film shrinker Wrap Around packer Robert Packing Machine | 1*2 2*3 3*4 4*6 3*5 | |||
| User Ambient Conditions | Temperature:10～40℃；Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase； Frequency:50HZ±1% | |||
Characteristic:
1. The whole machine adopts the design of stuck bottle neck suspension operation state, which makes the bottle stable and reliable under the high-speed operation state, and greatly reduces the number of changed parts, so that it is more convenient and fast to replace the bottle type.
2. A new generation of stainless steel overturning bottle clamp is adopted to make the clamp not contact with the part above the screw thread of the bottle mouth, and a nozzle is set to make the inner wall of the bottle flush fully without dead angle.
3. Using advanced gravity filling principle, filling is fast, stable and accurate.
4. The magnetic torque type screw head is used to grasp and screw the cover. The screwing torque is stepless adjustable, the sealing is tight and reliable, and the cover is not damaged.
5. The whole machine adopts man-machine interface touch screen button, PLC computer control, with missing cover, overload protection alarm device, which can timely find and eliminate faults, and has a high degree of production automation.
The parts in contact with water are made of high-quality stainless steel, and the main electrical components are from well-known manufacturers.
Main technical parameters of some products:
| Model | KSCGF08B | KSCGF32A | KSCGF40A | KSCGF60A |
| Capacity | 12000BPH | 15000BPH | 24000BPH | 36000BPH |
| Rinser；24 | Rinser；32 | Rinser；40 | Rinser；60 | |
| Modules | Filler；24 | Filler；32 | Filler；40 | Fille；60 |
| Seamer；8 | Seamer；8 | Searner；15 | Seamer；20 | |
| Bottle type | PET； D=50〜97mm； H=150~320mm | |||
| Installed capacity | 5kw | 7kw | 9kw | 11kw |
| Compressed air consumption | 0.6Nm3/min,0.6MPa | 0.8Nm3/min,0.6MPa | 1Nm3/min,0.6MPa | 1.2Nm3/min,0.6MPa |
| Water consumption | 1.5~2m3/h,0.25MPa | 1.5~2m3/h,0.25MPa | 2.5 〜4m3/h,0.25MPa | 3.5~6m3/h,0.25MPa |
| Size | 3000X2300X2500 | 3360X2540X2500 | 3550X3250X2500 | 5800X4500X2500 |
| Weight | 6t | 7.2t | 10t | 15t |
| Washout rate | 100% | |||
| Filling liquid level error | ±3mm | |||
| Bottle damage rate | W0.08% | |||
| Domoge rate of bottle cap | W0.5% | |||
| Sealing pass rate | N99.7% | |||
| Capping torque | 0.6〜2.8N.m Fluctuation range ± 15% | |||
| Liquid loss rate | W0.3% | |||
Sunrise Combiblock Blowing Filling Capping Machine is the ideal solution for manufacturing, filling and capping PET containers of different sizes and shapes, from the simplest to the most complex and innovative. Combining stretch-blow moulding, filling and capping functions into a single machine offers several advantages, since the rinser and air conveyors between the stretch-blow moulder and the filler are not needed, the risks of product contamination are minimized and the causes of the line inefficiency are eliminated.
Configurations of water filling machine:
| Name | Supplier |
| PLC | SIemens |
| Touch screen | weinvew |
| Frequency converter | Danfoss |
| Air switch,circuit breaker contactor | Schneider |
| Photoeleceric switch | SICK |
| Proximity switch | SICK |
| Intermediate relay | Schneider |
| Temperature control,pressure meter | Omron |
| Main motoe | Zhejiang Tongli |
| Main bearing | harbin |
| Lubrication bearing | Harbin |
| Seal component | Han sheng |
| Pneuamatic componenr | Airtac |
| Bottle washing pump | Nan fang Pump |