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Washing Filling Capping Water Filling Machine KYGHF
KYGHFseries water filling machine can complete the processes of bottle cleaning, filling and sealing. It is widely used in the production of plastic bottled mineral water, purified water, alcoholic drinks and other non gas drinks. This series of automatic filling machine can effectively improve the production capacity and economic benefits, and fully meet the needs of bottled drinking water enterprises.
The automatic water filling machine combines the three functions of washing, filling and capping in one machine body. The whole process is automatic. It is suitable for filling juice drinks and fruit tea drinks in high temperature resistant polyester bottles. It is also suitable for non aerated drinks such as mineral water and purified water. The machine is made of high-quality SUS304 materials, and the main parts are precision processed by CNC machine tools, The whole machine adopts advanced photoelectric detection to detect the operation status of each part, with no bottle filling, no bottle feeding, high degree of automation, simple man-machine interface operation display screen.
KYGHF model It is suitable for all kinds of bottled juice drinks, tea drinks, vegetable juice drinks and other beverage production lines that need high temperature filling; It has the following characteristics:
1. The main filling machine adopts three in one automatic filling machine and SUS304 stainless steel material of food grade. It is compact in structure, reasonable in design and small in floor area. The output can be customized from 6000 to 36000 bottles / hour;
2. It is controlled by Mitsubishi PLC in Japan, and has a touch screen human-computer interface in Taiwan, which is easy to operate and maintain; The output of the whole line can be adjusted with good compatibility and expansibility;
3. The label and packing method can be used according to the needs of customers, such as labeling or labeling, film packaging or carton packaging. Only a few parts need to be replaced to perfectly adapt to various bottle types. It is an ideal production and processing equipment for small and medium-sized bottled water plants!
Our factory implements three guarantees for the equipment sold according to the national regulations, and provides lifelong and after-sales guarantee! Relying on our years of R & D and engineering experience, we provide customers with excellent equipment configuration, focusing on cost performance!
The water filling machine configuration
Name | Supplier |
PLC | SIemens |
Touch screen | weinvew |
Frequency converter | Danfoss |
Air switch,circuit breaker contactor | Schneider |
Photoeleceric switch | SICK |
Proximity switch | SICK |
Intermediate relay | Schneider |
Temperature control,pressure meter | Omron |
Main motoe | Zhejiang Tongli |
Main bearing | harbin |
Lubrication bearing | Harbin |
Seal component | Han sheng |
Pneuamatic componenr | Airtac |
Bottle washing pump | Nan fang Pump |
KYGHF Model work descriptionl:
The scheme is a conventional configuration, with reasonable design, stable operation, and the quality of finished products meets the requirements. It has been applied and tested in a number of similar projects. Based on the principle of reliable operation, economic rationality, relevant design standards and specifications are adopted, combined with many years of engineering experience of our company.
Zhangjiagang bottled juice beverage production line consists of three parts: material system, bottle blowing and loading system, filling and packaging system.
Bottle blowing machine → bottle arranging machine → materials → filling equipment → bottle pouring and sterilization equipment → warm bottle spraying equipment → packaging equipment → finished products
A) Blowing and loading system:
1) If the output is small, the bottle blowing machine can not be equipped at the initial stage of production. If necessary, the semi-automatic one drag two bottle blowing machine can be used; The bottle loading method is manual
2) If the output is large, it can be equipped with automatic bottle blowing machine, and the bottle loading mode is automatic bottle sorting machine
B) Inverted bottle sterilization equipment: turn the bottle over and sterilize the inside of the bottle cap again with the high temperature material just filled
C) Warm bottle spray equipment: cooling or pasteurizing the bottled beverage (depending on the customer's process flow), avoiding bottle deformation caused by temperature reduction, and ensuring the taste and sterilization effect of the material
D) Filling and packaging system: normal temperature and pressure filling equipment; The packaging method is set label and film package
KYGHF Model work descriptionDesign basis:
1. Raw water quality report: to be provided by users
2. Process flow:
Water making equipment;Bottle blank → bottle blowing machine → bottle arranging machine → filling machine → conveying chain → lamp inspection → label machine / labeling machine → inkjet printer → film wrapping machine / carton sealing machine → finished product
3. The design and manufacture of control equipment, measuring instruments and electrical equipment shall comply with relevant regulations and standards
KYGHFMaterial equipment: the output is 2-50t / h, which needs to match the filling production line;
2, Bottle blowing machine: matching filling production line, depending on the situation can use automatic / semi-automatic bottle blowing machine;
3, Bottle sorting machine: if the output is small, manual bottle loading can be used to save the cost of purchasing bottle sorting machine. When the output is more than 4000 bottles / year, bottle sorting and bottle loading can be considered to reduce the labor cost;
3, Filling host: according to the actual output of customers, the output range: 6000 to 36000bottles / hour;
4, Pour bottle sterilization equipment: customized on demand;
5, Thermos spray equipment: customized on demand;
4, Label machine / labeling machine: according to the actual requirements of customers
5, Inkjet printer: ink / laser inkjet printer, according to the actual requirements of customers
6, Film wrapping machine / carton sealing machine: according to the actual requirements of customers